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July 29th, 2010
Posted By : Chris Corley
Every season as we prepare for harvest, we go through a lot of routine maintenance. It’s one of the least romantic aspects of winegrowing, but perhaps one of the most critical aspects with the biggest benefit at harvest. For all the excitement of the harvest season, and the culinary pleasure and enological thrill derived at countless dinner tables from ours and others wines – it’s amazing how dependent we winegrowers can be on relatively inexpensive thermostats, solenoid valves, little nuts and bolts and other seemingly insignificant items. A faulty thermostat in the middle of the night during the peak of fermentation could result in big fermentation problems. A loose nut could result in gondola of fruit being dropped from a forklift.

- Larry, Curly and Moe
This year, in addition to the routine maintenance, we have gone through and insulated all of our outdoor tanks. I couldn’t bear any longer to have Larry, Curly and Moe greet me every morning in their previous state of undress. it was time for them to put something on. This has been on my mind for a long time, we just have a long list so got to it this year.
Insulation is obviously very effective. No news there. Our empty tanks used to sit in the sun at 25 degrees above ambient temperature. Now those same empty tanks sit at ambient temperature. As a result of the insulation, we’ve opened up approximately 70,000 gallons of outdoor summer tank storage that was not previously an option. We’ll use less electricity and our glycol cooling system will decrease in hours of operation.
 North Tank Pad
Last year, we were able to observe some concrete tanks in use that were at our facility. I had anticipated that these tanks would be very well insulated due tot he thickness of the concrete. I was surprised at how easilt they lost their natural heat during fermentation, and how much energy we needed to put into heating them. The resulting wine was great anyway, but the tanks performed mechanically differently than I had expected. I’m interested to see them in action again this coming vintage to learn more about them.
 Concrete Tanks
I’m pretty excited about the insulation and think it looks pretty cool too. I’m kind of thinking of wrapping everything at the winery in this silver bubble wrap. Kind of like the artist Christo who does the wrapping installations of major architecture. Maybe. Maybe not. Probably we’ll just enjoy our warm tanks in the winter and the cool ones in the summer, and enjoy Christo’s art from afar.

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January 1st, 2010
Posted By : Chris Corley
This past harvest, we had an opportunity to host some of the editorial staff at Monticello as they harvested their own grapes of our vineyard and crushed the fruit at Monticello. We all had a lot of fun. I’m looking forward to tasting the finished wine. Following is the recent article in Wines and Vines written by the editor Jim Gordon. You can link directly to the article at www.winesandvines.com.
12.30.2009
Magazine Staff Makes Wine
Wines & Vines crew harvests Merlot during the challenging 2009 vintage
by Jim Gordon
San Rafael, Calif. — Wines & Vines staff members had a chance to put themselves in their readers’ boots during the harvest of 2009, thanks to a generous Napa Valley vineyard family, a patient Marin County winemaker and a barrel-refurbisher. A small crew of people normally more comfortable with computer mouses than grape knives harvested half a ton of Merlot to make a 60-gallon barrel of wine.
Along the way we experienced the same anxiety and excitement that most Northern California winemakers felt during a harvest rudely interrupted by cold, torrential rains Oct. 13 just as the grapes were nearing peak ripeness.
The Knollwood vineyard from which we harvested the Merlot is a 31-acre property on Big Ranch Road about two miles north of the city of Napa, the same parcel where Lewis Cellars sits. The Corley Family, who operate Monticello winery nearby, own the Knollwood property. The Corleys bought the first 19 acres of what is now Knollwood in 1984, said Kevin Corley, and later purchased another 12 acres.
The vineyard was in its second year of organic farming. The location is in the Oak Knoll District, with Coombs gravelly loam soil and the AVA’s typically cool microclimate on nearly flat terrain. Syrah, Cabernet Franc and Merlot vines grow on a few different trellis setups here. The row of 9-year-old Merlot that we picked from was clone 181 planted on 3309 rootstock and trained on a lyre system with vines spaced 10 feet by 4 feet, trained onto wires held by 36-inch cross-arms at the bottom and 52-inch cross-arms at the top. Kevin Corley said the yield is typically 4 tons per acre.
We harvested on Oct. 23, having waited about as long as possible for the vineyard to dry out and hoping for the fruit to increase in sugar after the rain. Some evidence of white mold was beginning to show here and there, and berries were beginning to fall off the clusters when a vine was shaken. But the skins were intact and the flavors tasted fresh, so when Kevin Corley advised that waiting any longer would not help we harvested.
Under the watchful eye of the Corleys’ long-time vineyard manager, Angel Avina, we picked into lug boxes and dumped the grapes into a macro bin on a flatbed truck at the end of the row. It was a quick trip to the Monticello winery across the road, where we processed the fruit on a new, efficient sorting setup that winemaker Chris Corley was trying out.
We pitch-forked the fruit onto a conveyor, which then released it into a gentle destemmer and sorting operation that enabled five people at a time to sort out all jacks and material other than grapes. The final sugar reading was 22.9 degrees Brix, and the fruit was very clean, smelled fresh and didn’t appear to have suffered from the wet spell and late harvest.
With the help of ropes, a tarp and plenty of duct tape, we secured our must in a macro bin in the back of a pickup, and drove it to about 35 miles to San Anselmo in Marin County, where the owner and winemaker of Ross Valley Winery, Paul Kreider, accepted it for fermentation. About two weeks later the wine had gone dry and was successfully pressed into a small tank to let the gross lees settle before racking into a five-year French barrel refurbished by Cryo Clean Barrel Blasting and outfitted with a stave insert array designed to give the effect of 40% new oak.
Wines & Vines thanks our partners in this winemaking venture. We hope to provide readers an update on the quality of the wine later as it ages.
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February 27th, 2009
Posted By : Chris Corley
When our Dad, Jay, started Monticello Vineyards in the late 1900s, he grew and sold grapes. The land that he purchased in 1969 was and old decrepit prune orchard, which he tore out and replanted to grapevines. Over the last 40 or so years, we’ve grown a lot of different types of grapes on the property. In the early days, we sold all of the fruit that we grew to other wineries. It wasn’t until we built the winery in 1980 that we began to make our own wines and would keep a certain amount of fruit for our own winemaking needs. To this day, we continue to sell premium grapes to other well-regarded wineries throughout the Napa Valley for use in their winemaking programs.
Around this time of year, we get together with the winemakers that we sell grapes to so we can taste through and compare notes about the wines that they and we have respectively made from our grapes. It’s a great way for us to keep in contact with our customers and exchange ideas and notes about the previous harvest. We’ll compare and contrast winemaking techniques, look ahead to the next growing season and talk about any adjustments or improvements we would like to collectively make.
Just as tending to the field ensures that we’ll grow the best grapes we can, cultivating our relationships promotes communication and better opportunities for all that are involved. Over the last month or so, my brother Kevin and I have been rolling around the valley visiting and tasting with our grape customers, tasting through their wines and sharing ours.
It is always interesting to taste two wines, made by two different winemakers from the same grapes. There are generally themes in the wines, especially when we taste wines from particularly expressive sites. These themes are usually oriented around particular or unique flavors or aromas that we would associate with that site. The winemakers hand also plays a large role in the wine. Certain fermentation techniques will lend themselves to wines of varying tannin levels, for instance.
Our family has always gravitated towards the open-minded and easy-going in the industry, and these types of winemakers are usually the most enjoyable to spend time tasting with. It’s the open sharing of ideas that promotes creative thinking and helps us to continually improve our skills as winemakers and winegrowers …
Posted in Crush !, Farming, Tasting Wine | 3 Comments »
October 31st, 2008
Posted By : Chris Corley
As I mentioned in my last post, it’s people that make the difference. There are many ways to measure success in any business. This also holds true in the business of wine and grapes. In our family business, we pay close attention to the quality of our wines, the health of our vineyards and our financial statements, as any responsible business owner would. We have another important guage that we pay very close attention to that may set us apart from other wineries. We also measure our success in our people – our extended family. Happy employees that stay with us for a long time are indeed a major satisfaction and an important metric for us to guage how we are conducting ourselves as managers of our company. For this post, as we are just on the tail end of harvest, I’m going to focus on the Cellar Crew. Future posts will be dedicated to our other teams.
CELLAR CREW
“UNCLE” BRIAN CRAWFORD … Uncle Brian (my mom’s brother) really has no title. Over the last 25 years at Monticello, Brian has done just about everything. He has run the frost in the winter, driven the tractor up and down every vineyard row on the property countless times, and literally supervised tens of thousands of tons of our grapes going through the receiving hopper. He built most of the inside of the winery including all of our catwalks and barrel racks. Brian has lived on the property at Monticello – a stone’s throw from the winery for almost 25 years. Brian is known to everyone around Monticello as “Uncle Brian”.
RODOLFO CUEVAS – ASSISTANT WINEMAKER … Rodolfo has worked with Monticello for nearly 18 years. He started in the field, working with the grapes, and moved full time into the cellar about 14 years ago. Rodolfo and I have worked side by side for all of those 14 years. Rodolfo has diligently worked hard over the years, and has performed just about every task imaginable in our cellar. He is currently our assistant winemaker and is also responsible for running our botling line.
ISAC AVILA – CELLARMASTER … Isac has been with Monticello for about 9 years. He manages the daily operations in the cellar, and tracks all the work tags. During harvest, Isac is our PressMaster and supervises all of the grapes that go through the press. This is an important step in the winemaking process, and we’re very happy to have Isac monitoring the pressing of our fruit.
MARK SULLIVAN – ENOLOGIST … Mark joined us as a harvest intern in 2006 and again in 2007. Leading into the 2008 harvest, we hired Mark on full time. Mark tends to all of the fermentation tracking during harvest and performs all of our in-house analysis and prepares our trials tastings. Mark has a degree in Organic Chemistry from UC Davis.
RAFAEL CORTEZ-PEREZ – CELLARMAN … Rafael has worked with Monticello for about 13 years. Most of those years he worked the vineyards as our main tractor driver. He joined our cellar crew a few years ago and has been a great contribution to the cellar. Rafael works diligently at the task at hand. During bottling season, Rafael assists Rodolfo in running and supervising the bottling line.
FEDERICO GUITERREZ – CELLARMAN … Federico has been with Monticello for about 3 years. Federico joined us with little experience but a desire to work hard and learn. He has blended in with the team and has proven to be a very productive and welcome member of our cellar staff.
HEATHER FOSTER – ADMINISTRATIVE … Although Heather isn’t out on the cellar floor, she’s an important part of our Production Team. For the last 2 years, Heather has organized all of our winemaking and packaging compliance, and kept our winemaking records organized and accessible. Her efforts in keeping us organized have been an enormous help.
Here’s to our Cellar Crew! On behalf of my family, I want to say Thank You. We appreciate all that you do, and sincerely hope that we’ll spend many more vintages together. You’ve become part of our extended family …
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October 6th, 2008
Posted By : Chris Corley
NOTE : We spend a lot of our time doing Fermentation Checks each day during harvest. As it relates to our blog, ‘FERMENTATION CHECK’ will be an opportunity for us to share our cellar activities with you in real time.
CABERNET SAUVIGNON - STATE LANE, TIETJEN & YEWELL VINEYARDS
As of today, we’ve got 4 lots of Cabernet Sauvignon fermenting in the cellar. The Tietjen Vineyard is coming in this morning. As a whole, it has been a very interesting year for our Cabernet Vineyards. The grapes reached 24 brix in early September but the flavors weren’t there. This made me a little nervous, as we had some hot weather in early September. I was concerned that the weather would force our hand, and make us pick earlier than we would have liked. Fortunately, for us the weather cooled off and we we’ve been able to hang the fruit for another 5 weeks, allowing the flavors to fully develop and the tannins to ripen completely. As an additional bonus, the sugars haven’t climbed up that much over the last 5 weeks. There are some aspects of this year’s Cabernet Sauvignon growing season that remind me of 2005, which was a great vintage all around !
STATE LANE (YOUNTVILLE APPELLATION) – This year, we’ve got two separate tanks fermenting and a batch that we’re fermenting in small bins. I’m looking forward to tasting the bin fermented batch alongside the tank fermented batch. State Lane is our first vineyard to be certified organic. The ferments smell great at this early stage.
TIETJEN (RUTHERFORD APPELLATION) – The Tietjen Vineyard has looked great all year long. The fruit has developed nicely all season, and has been in great shape right up until today’s pick. The flavors are dark red berry fruits, the seeds are fully ripe and showing a nice dark brown color. I’m looking forward to fermenting about 2/3 of this vineyard in tank and 1/3 in small bins this year.
YEWELL (ST. HELENA APPELLATION) – We harvested the Yewell Vineyard about 4 days ago, and the ferment is just getting started. We’ve got nice color development and the flavors right now are deep red berry. So far, looking great !
Please tip a glass of one of our Vineyard Designates tonight and share a toast to the 2008 Harvest of Cabernet Sauvignon !
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September 29th, 2008
Posted By : Chris Corley
This has been a very interesting growing season. As an industry, we had one of the worst frost seasons in recent history, then a mild summer with some very intense heat spikes and then another cool spell through September. Aside from the damage and crop reduction caused by the frost throughout the valley, this year’s crop is lighter than usual. We’re seeing people scrambling for fruit, and its years like this that help remind us how fortunate we are to be growing most all of our own grapes (and also how fortunate we are to have a kick-ass sprinkler system and a guy named Angel to protect every last one of our grapes from the bitter cold).
Most growing seasons you don’t have a map. You know where you want to go, but there’s a lot of variables that prevent you from just charting your course in the spring. It would be like pulling out your map, except that they keep rebuilding the streets and putting up detours as you’re driving so the map isn’t really valid anymore after you start your trip. So we don’t use a map. It’s more like navigating with a globe, except you’ve got stoplights to monitor the traffic.
In the beginning of a growing season you can see where you are when you get started, and we know from experience where we want to be at the end. The variable is all the stuff that happens in the meantime. Most of the variable is the weather, but if you’ve got a solid starting point and destination, you’ll know how to react to the variables when they strike. You must simultaneously be immersed in the minutiae and also grant yourself a necessary distance from the details to be able to see where you are. This is like navigating a globe but with stoplights.
Thomas Jefferson had a penchant for finding the highest point in any new place or city that he visited. It gave him a broader perspective of a new locale. He governed in much the same way, granting himself a ‘necessary distance from the details’ in order to maintain a broader perspective. This was effective for him because he had other people delegated to sweat the small stuff. We need to do both ourselves.
When growing grapes for wine, we need to be looking down the field, and to do that you need the highest perch you can find. Literally, that is sometimes standing on the roof of the winery or utilizing aerial photography. We also pay attention to the stoplights. A vine’s stoplight system also kind of works on Red, Yellow and Green but in slightly different ways. When we sample our grapes, the taste and texture of the fruit override most all other factors. We also run numbers in the lab to establish metrics. Sometimes the fruit tastes great and the numbers look good, and one may be inclined to pick.
That’s when we need to pull out our globe and check the stoplights. From our perch, we can see where we are on our journey and how the road looks ahead – will it be hot, dry, cold, rainy ? The color of the vines leaves are our stoplights and can indicate to us the ability of the vine to continue down the road. If the leaves of the canopy are very green and the road ahead looks mild – go (in this case ‘go’ means keep hanging the fruit). If the leaves are yellow, pay close attention – the vine may be shutting down. If the leaves are red, odds are the vine has a virus, and you’ll want to stop and pay close attention to those vines.
Although we don’t get tickets in the field when we run lights, you’ll know whether we were paying attention while we were driving each growing season. In light of recent legislature in California, we’ll be assessing after this year if we need to institute a policy of not using a cell phone while we’re in the field …
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September 26th, 2008
Posted By : Chris Corley
Tomorrow, we”ll be celebrating our annual Harvest Party. This party is always a great time, and an opportunity for us to gather with many of our friends and enthusiasts. The event also doubles each year as the release and first tasting of our ‘Big Reds’.
This year, we’re releasing our 2005 CORLEY RESERVE Cabernet Sauvignon, 2005 CORLEY State Lane Vineyard Cabernet Sauvignon, and 2005 MONTICELLO Tietjen Vineyard Cabernet Sauvignon. I’m very excited about this vintage and particularly these wines. All three of these wines are produced in small quantities and represent the ripe, rich fruit and balanced tannins that we find so attractive about each vineyard site.
These 2005 vintage Cabernets were all bottled in June 2007. With 15 months aging in the bottle prior to release, we are excited to set these wines free! The tannins have evolved beautifully and the fruit is very expressive at this time. I anticipate that these wines will age gracefully for the next 9-10 years, perhaps longer. All three of these Cabernet bottlings will reward proper decanting, even in their youth. Tomorrow, we’ll plan to decant the wines an hour or so prior to serving them to our guests.
It’s always a pleasure to release our wines and pour them for our guests. You can think of the pleasure you might get from organizing and preparing a special meal at your home for friends or family. There is a deep satisfaction in taking the time to select the ingredients, prepare the food and select appropriate wines to make the meal memorable and enjoyable. This is the same feeling we have each year at our harvest party. Although we won’t be preparing the dinner ourselves tomorrow night, we have spent years growing, making and aging the wines we will be serving – and we are extremely proud to be sharing them …
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September 23rd, 2008
Posted By : Chris Corley
NOTE : We spend a lot of our time doing Fermentation Checks each day during harvest. As it relates to our blog, ‘FERMENTATION CHECK’ will be an opportunity for us to share our cellar activities with you in real time.
KNOLLWOOD VINEYARD – MERLOT- CLONE 181 – GODZILLA BLOCK
Yesterday we harvested our Knollwood Vineyard Merlot that will be the Merlot designated for our CORLEY Proprietary Red Wine. The falvors are rich and ripe, the seeds were a nice dark brown and the skins soft and velvety to the touch, with very little crunch when you pop a berry in your mouth. All of these are signals that we’re ready to pick.
We carefully sorted through all of the fruit on the crush pad as it went over our conveyor. In the end we sorted out a little over 1.5% of the fruit brought in from the field. This may not sound like much, but even this level will impact the eventual quality of the wine. Keep in mind from an earlier post that we blend down to increments of 2%, so this is a level that we strive for all the way back to raw product in the field. The low percentage is also a tribute to clean farming (the less we pull out is a sign of a healthy growing season and a cleaner pick).
I like to let the must soak in the fermentation vessel overnight and then run analysis and taste the juice the following morning. When we tasted the juice this morning, I was struck by a very distinctive spice flavor which threaded its way through the fruit. It was almost cinnamon in characteristic, very unique and quite compelling.
2008 is shaping up to be a very good vintage, and I think this is a year that patience will be rewarded. We pitched the yeast into the Merlot this afternoon to get the ferment started, and I’m already getting excited about the Cabernet Franc lots – still hanging on the vine – which we’ll be blending with this wine to make the eventual 2008 CORLEY Proprietary Red Wine.
Tomorrow, we’re picking our first batch of Syrah for the season. I can’t wait to get my hands on those grapes – they’re tasting great ! I’ll keep you posted …
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September 18th, 2008
Posted By : Chris Corley
NOTE : We spend a lot of our time doing Fermentation Checks each day during harvest. As it relates to our blog, ‘FERMENTATION CHECK’ will be an opportunity for us to share our cellar activities with you in real time.
HOME RANCH CHARDONNAY : WILD YEAST LOTS
One of the ironies of growing grapes and making wine is that while we control so many minute details of the process from budbreak to bottle, we are still dependent on natural occurences that are largely out of our realm of control. For example, we can farm our vineyards with meticulous care each season, yet a few ill-timed heat spikes and a drizzle could dictate whether or not all that hard work will result in an excellent vintage or not. Sometimes we choose to use these natural occurences to our benefit, understanding that the risk that we take may lead us to an even tastier or better wine. This is another layer of irony, in the sense that one of our conscious winemaking decisions is to leave it entirely up to nature.
This is the case with Wild (or Native) Yeast fermentations, which we will be utilizing this year with some of our select Chardonnay lots. Essentially, after a whole growing season of carefully cultivating our vines, individually selecting the vines for each lot, and carefully sorting through the fruit on the crush pad after the pick – we pump the pressed juice into our barrels and then cross our fingers … literally.
Most of the time its several days until the native yeasts begin to ferment. I must say it is somewhat comforting (and humbling) to me that even with all of our investment in equipment and winemaking experimentation over the last 28 years, that the quality of our product is still inherently tied to a single-celled organism – that spends its summers in our vineyard and winters in the cellar.
The Native Yeasts are begininning to get restless this year ! The Chardonnay lots we pumped to barrel 4-5 days ago are now singing that beautiful refrain of fermentation, and the sweet smells of tropical fruit are filling the headspaces of the barrels. Native Yeast fermentations are typically slower and longer than inoculated ferments, and we think are usually conducted by several strains over the course of the fermentation. They usually lead to more complexity in the finished wine and a slightly higher anxiety level in the winemaker as they struggle to get started.
We’ve utilized Wild Yeast fermentations in select lots of our Chardonnays and some vintages of Pinot Noir all the way back to the mid 1990s, and bottled our first 100% Wild Yeast Chardonnay in 1994. It was a beautiful wine. Over the years, the percentages of Wild Yeast fermentations that we’ve employed with our Chardonnay has varied, largely dependent on vintage, condition of fruit, and the winemaker’s state of mind. This year, we may play around with some Wild Yeast fermentations in some of our other varietals, possibly Syrah and Cabernet Franc.
All that being said, it’s comforting to me that I’m not the only one this time of year that’s getting restless !
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September 11th, 2008
Posted By : Chris Corley
NOTE : We spend a lot of our time doing Fermentation Checks each day during harvest. As it relates to our blog, ‘FERMENTATION CHECK’ will be an opportunity for us to share our cellar activities with you in real time.
HOME RANCH VINEYARD – BLOCK 1 CHARDONNAY – HEIRLOOM CLONE
We picked our Heirloom Clone Chardonnay yesterday out of Block 1. Some of you will remember these special grapes all the way back to 2000 when we bottled the first CORLEY Heirloom Clone Chardonnay. The grapes have a very unique flavor profile, almost muscat-like, which is very appealing and easily identifiable in the field as you pluck the fruit off the vines. The resulting wines are strong in tropical fruit characteristics like mango and papaya, and the grapes retain a vibrant acidity which keeps the ripeness in balance, and the texture of the wine fresh and compelling.
This year, as we did in 2007, we flagged each individual Heirloom Clone vine in the block as there some interplanted vines of another clone in this block. By flagging the individual vines for this lot, we maximize the opportunity to capture this special characteristic in the wine. We picked about 3.5 tons which will give us 9-10 barrels of wine. The juice will be pumped to barrels tomorrow (Friday) and will be fermented with wild yeasts and serenaded with Mexican opera throughout the fermentation (we’ve got a few crooners in the cellar !).
I’m very excited about the juice this year. It has a nice pale straw color and beautiful beam of acidity which will assert itself even more after the sugars are fermented through. The flavors are ripe and tropical … I’m looking for commercial-size cocktail umbrellas to put in the barrels during the fermentation. If you see the cellar crew in hula skirts this year, no doubt it’s the Heirloom Clone that’s the culprit !
I’m anticipating that this wine will be a foundation lot for our 2008 Corley Reserve Chardonnay, so we’ll be allocating about 60% new French oak barrels to this wine. The decision to put the wine through malolactic will be made pending the tasting after the primary fermentation is completed. We’ll keep this fermentation running at about 55-60F, and I’ll be tasting it as often as I can throughout with the excellent excuse that it’s my job to !
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